10+ Robotic Weld Cells for Delta Steel & Tube
Delta Steel & Tube produces round, square, and rectangular tubing at volume. They needed to raise throughput and consistency while cutting waste — across many weld stations, using more than one robot brand.
Mikewill engineered and integrated 10+ robotic weld cells, combining ABB and FANUC robots, FANUC welding, Keyence scanning for quality verification, and coordinated motion control. Our in-house electrical and controls teams tied every station into one cohesive, interconnected system.
How it came together
Delta Steel & Tube set out to optimize tubing production to meet demanding industry standards — more throughput, less waste, and tighter, more repeatable quality.
Mikewill began with a close analysis of the existing manufacturing process, then engineered an automation solution tailored to round, square, and rectangular tube production.
The result blended ABB and FANUC robotics, FANUC welding, and Keyence scanning into a unified line. Because Mikewill handles both the electrical and the controls, every weld cell, motion controller, and quality check works as one interconnected system.
After go-live, Delta saw faster production and reduced material waste — and Mikewill's ongoing support keeps the cells adapting as the business grows.
“Their collaborative approach, technical expertise, and innovative solutions have not only met but exceeded our expectations. The automation they built has become a cornerstone of our success.”
Ready to automate your world?
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